Американская посудомоечная машина для тележек с копченым мясом

Описание проекта

На мясоперерабатывающем заводе в США потребовалось эффективное решение для очистки тележек, используемых для копчения жареного мяса и колбас. В процессе ежедневного производства на этих тележках накапливаются толстые слои жира, остатки дыма и белковые отложения, что делает ручную очистку чрезвычайно трудоемкой и приводит к нестабильному качеству. Заводу требовалась полностью автоматизированная система мойки, способная справляться с трудновыводимыми остатками копченого мяса, обеспечивая при этом соблюдение гигиенических норм.

Компания Henger разработала и изготовила на заказ автоматическую моечную машину для тележек со встроенной функцией дезинфекции, предоставив комплексное решение для мойки и дезинфекции, которое значительно повысило эффективность очистки и стандарты безопасности пищевых продуктов.

Project Challenges

• Heavy grease and smoke residue: Trolley carts used for smoking meat and sausages accumulate stubborn grease, smoke deposits, and protein residues that are extremely difficult to remove manually

• Hygiene compliance requirements: The food processing industry demands strict sanitization standards that manual cleaning cannot consistently meet

• High labor intensity: Daily manual cleaning of multiple trolley carts consumed significant time and workforce

• Inconsistent cleaning quality: Manual washing results varied between operators, with hard-to-reach areas often left insufficiently cleaned

Solution

Henger designed a customized trolley cart washing machine specifically for this smoked meat processing factory. Key features include:

Project Results

• Efficiency improvement: Fully automated washing replaces manual labor, significantly increasing daily processing capacity

• Cleaning quality: 360° no-dead-angle spray design ensures uniform cleaning of every trolley cart, even with heavy smoke and grease residue

• Enhanced hygiene: Integrated sanitization function provides disinfection after washing, meeting strict food safety requirements

• Precise dosing: Automatic quantitative detergent addition keeps usage controlled and avoids waste

• Easy operation: Fully automatic operation reduces labor intensity and ensures consistent results

About Henger

Henger specializes in the research, development, and manufacturing of cleaning equipment for the food processing industry. Our product range includes trolley cart washing machines, crate washing machines, barrel cart washing machines, foam cleaning systems, and central cleaning stations. All equipment can be customized according to customers’ actual production capacity and facility requirements, serving food processing enterprises in over 100 countries and regions worldwide.

FAQ

Q: What types of trolley carts can the trolley cart washing machine handle?

A: The machine can be customized to accommodate various trolley cart sizes and structures used in food processing facilities, including smoking trolleys, roasting trolleys, and baking trolleys.

Q: How does the sanitization function work?

A: After the washing cycle, the integrated sanitization system automatically applies disinfectant to the trolley carts, ensuring thorough hygiene compliance before the carts re-enter the production line.

Q: Can the washing capacity be adjusted?

A: Yes. The washing capacity can be customized based on your production volume. We design the machine according to your specific throughput requirements.

Q: Is the machine suitable for other food processing applications?

A: Absolutely. While this case features a smoked meat factory, the trolley cart washing machine is widely applicable across meat processing plants, dairies, bakeries, and other food production facilities.

Q: What are the water and energy consumption levels?

A: Water and energy consumption varies based on machine specifications and washing programs. We optimize the design for efficiency and can provide detailed consumption data for your specific configuration.